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ವಿಚಾರಣೆಯನ್ನು ಕಳುಹಿಸಿ

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ಬೆಲೆ/ಉಲ್ಲೇಖ ಪಡೆಯಿರಿ

MOQ : 1 Plant

ವಸ್ತು
Carbon Steel, Stainless Steel, Mild Steel, Alloy Steel

ಗಾತ್ರ
As per requirement

ಮೇಲ್ಮೈ ಮುಕ್ತಾಯ
Sand Blasting, Polishing, Painting, Epoxy Coating

ಬಳಕೆ/ಅಪ್ಲಿಕೇಶನ್ಗಳು
Food Processing, Chemical Industry, Water Treatment

ರಕ್ಷಣೆ ಮಟ್ಟ
Corrosion Resistant, Weather Resistant, Pressure Resistant

ಫ್ಯಾಬ್ರಿಕೇಷನ್ ಸೇವೆ ವಿಧ
Heavy Fabrication Work

ಫ್ಯಾಬ್ರಿಕೇಷನ್ ಉತ್ಪನ್ನ
Silos and Tank Fabrication

ಫ್ಯಾಬ್ರಿಕೇಶನ್ ಪ್ರಕ್ರಿಯೆ
Cutting, Rolling, Welding, Assembly, Surface Treatment

Minimum Order Quantity
1 Plant

ಪೂರೈಕೆ ಸಾಮರ್ಥ್ಯ
ತಿಂಗಳಿಗೆ

ವಿತರಣಾ ಸಮಯ
ತಿಂಗಳುಗಳು

As the name suggests, Storage Silos & Tanks are the storage equipments, which are used for the storage of dry items such as food grains, cement, and liquids such as chemicals, water etc. etc. Used for the long term or short term these are also known for their blending (mixing) of multiple items in which case these are named as Blending Silos. These can have a vast ambit of size opening from a few feet in diameter up to say 50 feet diameter and 100 feet or more of height. These are commonly designed and fabricated out of mild steels in surroundings as per customer demands in terms of capacity and type of material. Every single silo is specifically engineered to stand firm in environmental changes, seismic forces, wind loads etc. Welded silos of the Storage Silos range can be made-up by utilizing leg, skirt or structural assistance.

Different international codes are followed for designing and manufacturing of silos not only from the safety point of view but also for material strength. These specifications are utilized in conjunction with the following codifications:

AISC - American Institute of Steel Construction
UBC -Uniform Building Code
AWS - American Welding Society
FDA - Food and Drug Administration
ASTM - American Society for Testing and Materials
SAE - Society of Automotive Engineers
OSHA - Occupational Safety and Health Administration
SSPC - Steel Structures Painting Council

Design Criteria

While the designing process of silos, some primary design criteria are considered like:

Wind factor with consolidated height, vulnerability and gust factor coefficient is also considered.
Seismic zone/powers factor.
Cooperative live, dead, and roof loads are consistently dealt out, with all manholes, nozzles and filter positions that are accordingly designed.
Silo designs are based on buckling posture of the body as well as on supporting construction.
Silos are planned to bear atmospheric pressures.
The discharge gates/equipments, inlets are configured on the basis of load and liquidity of the material(s).
There are assorted other design criteria such as kind of blending equipment (open air slides etc.), type of material, soil bearing capability on full load etc.

Manufacturing Specifications

Welding

When particularized, all structural welding shall adapt to WPS regulations.
Shell seams shall have correct incursion using grade-appropriate welding wire with automated MIG or SAW welding instrumentality.

Surface Preparation

All weld surfaces with distinct and sharp boundaries are ground, the undercuts are fixed, mended and re-ground. All weld spatter is abstracted and outside surfaces are grit or sand blasted as per the demand.

Coatings Carbon Steel

Silo exterior is glazed with minimal two rust preventive coatings that are gray or red primer (of branded manufacturer) and finishing epoxy or enamel paint in accordance with the customers requirement.

Materials Standards

Different grades of steels as per national as well as international standards are utilized for silo fabrication. All sections and plates are of proven quality from well acknowledged suppliers including European suppliers. Few of the common grades of steels utilized are-

Steel plates as per IS 2062 Grade A/B/C, SA 516, A36, ASTM 569 etc.
Functional shaped/sections as per ASTM A36
Functional pipes as per ASTM A53.
Ladders, cages, handrails, and platforms are planned to meet OSHA duties and are welded units to decrease field erection.

Rolling Capacity

Up to 100 mm Th x 3500mm L on 3 roller rolling device.

Welding Technique

Swamped metal Arc, MIG, TIG 2 mm to 8 mm electrodes.

Welder Qualification

WPS Qualified (authenticated and authorized by third party inspection agency)

Weld tests

Radiography
Ultrasonic experiment
Bend testing
100% on weld conjuncts

Lifting Capacity

Elevated hook cranes up to 75 MT lifting capacity
2 Bays with 75 MT, 1 bay with 25 MT

Impulsive Balancing

Up to 2500 mm diameter

Sand Blasting

Chamber size of 7000 mm x 7000 mm

Inflection Relieving

Furnace size of 4000 mm x 8000 mm

Steel Grade Used :

Some of the common grades of steels used by us are -

IS 2062 Grade A/B/C
IS 2002 Grade I/II/III Boiler Quality
ASME SA 516 Grade 60/65/70
ASTM A 516 Grade 60/65/70

Technical Specifications:

Rolling Capacity	Up to 100 mm Th x 3500mm L on 3 roller rolling machine
Welding Technique	Welding Technique Submerged metal Arc, MIG, TIG, 2 mm to 8 mm electrodes
Welder Qualification	WPS Qualified (attested and approved by third party inspection agency)
Weld tests	Radiography, Ultrasonic testing, Bend testing, 100% on weld joints
Lifting Capacity	Overhead hook cranes up to 75 MT lifting capacity, 2 Bays with 75 MT, 1 bay with 25 MT
Dynamic Balancing	Up to 2500 mm diameter
Sand Blasting	Chamber size of 7000 mm x 7000 mm
Stress Relieving	Furnace size of 4000 mm x 8000 mm

Advanced Surface Finishes for Extended Longevity

Our silos and tanks feature superior surface treatments such as sandblasting, polishing, painting, and epoxy coating. These finishes significantly enhance protection against corrosion, weather, and pressure, ensuring the tank remains robust and operational over prolonged usage in demanding environments.

Custom Engineering for Varied Industrial Needs

From food processing to chemical and water treatment industries, our tanks are tailored to meet specific operational requirements. We offer versatile options in materials and fabrication processes, aligning with the unique standards and conditions of each application for optimal safety and efficiency.

FAQs of Silos and Tank Fabrication:

Q: How are silos and tanks fabricated to ensure durability and resistance?

A: Our silos and tanks are fabricated using advanced methods including cutting, rolling, welding, assembly, and rigorous surface treatments like sandblasting, polishing, painting, and epoxy coating. These steps collectively provide exceptional resistance to corrosion, weather, and internal pressure.

Q: What materials are used in the fabrication of these silos and tanks?

A: We utilize high-grade materials such as carbon steel, stainless steel, mild steel, and alloy steel. The choice of material depends on the intended application, environmental conditions, and client requirements.

Q: When is it recommended to use these fabricated silos and tanks in your industry?

A: These tanks are suitable whenever robust, safe, and reliable storage solutions are needed, especially in industries such as food processing, chemical production, and water treatment where material integrity and resistance to corrosion and pressure are crucial.

Q: Where can these silos and tanks be installed or deployed?

A: Our fabricated tanks can be installed in food processing plants, chemical manufacturing units, water treatment facilities, and other industrial settings where bulk storage of liquids or solids is required.

Q: What is the process involved in manufacturing silos and tanks?

A: Manufacturing begins with material selection, followed by precision cutting, rolling, welding, assembly, and surface finishing processes. Each step is meticulously managed to ensure quality, performance, and compliance with safety standards.

Q: How do the different surface finishes benefit the final product?

A: Surface treatments like sandblasting, polishing, painting, and epoxy coating protect the tanks against corrosion, improve appearance, and enhance resistance to harsh weather and extreme pressure conditions.

Q: What are the main benefits of choosing your silos and tank fabrication services?

A: Clients benefit from reliable, customized storage solutions, superior protection levels, flexible applications, and compliance with international standards, supported by our expertise as an exporter, manufacturer, and supplier in India.

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